Products Description
Features
Cartoning machine module
Fully automatic consecutive-type cartoning machine ZHJ-200 is a new model developed by our company based on advanced domestic and foreign technologies. It is a high-tech product integrating mechanics, electronics, pneumatics and optics. This model is suitable for automatic feeding and cartoning of blisters, bottles, ointments and other items of various products and specifications. The processes of inline product conveying and inspection, carton fetching, forming and conveying, product entering the carton, batch number embossing, flap and tuck sealing at both ends of the carton (hot melt gluing can also be applied), rejection of cartons missing product and finished product discharging are all completed automatically.
This machine can be integrated with ALU/PVC blister packing machines, flow pack machines, bottle filling machines, shrink wrapping machines, cellophane overwrapping machines, case loader and other machinery, making it the best choice for mass production.
- Characteristics
- The equipment design principle incorporates the international advanced design concepts to ensure process rationality and stability.
- Equipment materials: The base frame is welded with carbon steel. After aging treatment in the natural state for half a year to one year, the internal residual stress will be eliminated to ensure equipment assembly accuracy and smooth equipment operation.
- Processing accuracy: The key components of the equipment are processed using CNC machine tools and CNC machining centers to ensure processing accuracy and smooth operation of the equipment.
- World top brands for the key parts of the electrical components of the equipment (see the configuration list for specific configuration details) ensure the stability of the equipment's operation at high speed.
- Siemens touch screen human-machine interface displays parameters and faults, making operation easy and intuitive, troubleshooting fast and accurate.
- The equipment design is based on people-first principle and adopts user-friendly design in many places. The operating buttons use low voltage to control high voltage, leakage protection switches, door cover protection, and isolation transformers ensure the safety of both electrical components and operators.
- Overload protection systems for the whole machine, for the conveyor chain, for the leaflet folding mechanism, and for the pusher. When overload such as jamming occurs, the machine will automatically stop and the overload position will be displayed on the touch screen, reducing the impact on the equipment damage.
- The packaging procedure adopts the principle of product-first. When there is no product, there will be no leaflet feeding and no carton feeding, so as to ensure the rate of qualified products and reduce the wastage of packaging materials.
- If carton is missed for three consecutive times, the machine will automatically stop and alarm.
- The pusher pushes the products (bottles) continuously into the carton so that the products (bottles) enter the cartons safely and smoothly. No damage to the products or cartons. Waste of packaging materials is minimized and the yield rate is maximized.
- When a different product is changed within a certain range, there is no need to replace the mold/format, but only simple adjustments are required.
- Technical parameters
| Production capacity |
60 ~ 200 Cartons/minute |
| Carton size range |
length 210~70mm
width 108 ~20mm
height 65~16mm (can be customized) |
| Leaflet size range |
minimum width 60* length 90mm maximum width 350* length 650mm (can be customized) |
| Main motor power |
1.5 KW |
| Servo power |
0.75 KW |
| Machine size |
4319 x 1516 x1588 mm |
| Machine weight |
3000 kg |
| Working power supply |
380V/50Hz |
| Working air pressure |
0.6~0.8MPa |
| Total machine power |
2.8 KW |
| Air consumption |
200L/min |
| Noise |
≤70dB |
Bundling Machine
Description
Easily visible open balcony design, multi-lane pre-stacking mechanism, and PLC + HMI with imported electronic components and servo drive enable high-speed bundling, stable operation and easy format changeover. The machine is mainly used in wrapping and bundling of carton-packed products in food and pharmaceutical industries.
Features
State-of-the-art design of structure and electronic control system. Main servo drive insulated from operation area. GMP compliant.
Advanced heat-sealing mechanism, perfect non-overlap PE film hot melt sealing, and double film reeling structure save packing materials and reduce cost.
Multi-lane pre-stacking mechanism substantially increases the speed of carton grouping and collating whereby the feeding speed can reach 200-400 cartons/minutes in the proceeding stage. Bundling speed is not less than 40 bundles/minute.
Bundling strength is adjustable. Changing products and adjusting machine is easy. Format changeover and machine adjustment take less than 10 minutes.
Parameters
| Product size (LxWxH) |
Max:280x180x120mm
Min:60x40x40mm |
| Bundling speed |
38-45 bundles/minute |
| Bundling material |
PE Thickness:0.06-0.08mm |
| Power supply |
220V/50Hz |
| Power consumption |
6Kw |
| Compressed air pressure |
>=0.6Mpa |
| Dimensions (LxWxH) |
3000x1080x1800mm |
| Weight |
880Kg |
Case Packer
Product Introduction
Model KZF-550R robot case loading machine is a new electromechanical integration automatic case loading equipment developed by our company by combining domestic and foreign advanced technologies. The machine consists of automatic palletizing system, case erecting system, case loading system, case sealing system, etc. It adopts PLC+HMI operating system, with servo-driven mechanism to complete the opening action, and Kuka robot mechanism to complete the carton loading action. This machine is suitable for automatic packing of various products of different sizes, and it can be used as a stand-alone machine or in-line with the upstream packaging machine to complete the secondary packaging production line.
This machine can automatically palletize or arrange products of various sizes according to the requirements of the number of case loading products, and after the palletizing is completed, the packages will be loaded into the case by the KUKA robot clamping (or suction cup) system, and the cases will be automatically entered into the sealing mechanism for sealing after the completion of the cases, and the rear end of the machine can be equipped with a powered roller line according to the requirements of users so as to be connected with the large cases labeling machine and the automatic case strapping machine.
The machine is widely used in pharmaceutical, food, daily chemical and other light industries.
Performance characteristics
- PLC control, human-machine interface (HMI) operation, with automatic counting, automatic palletizing, automatic erecting, automatic loading, automatic sealing and other functions.
- Automatic palletizing system: can be adjusted according to the size of the case and the palletizing pattern.
- Fast packing speed: 8 times/minute according to the number of layers (subject to the number of palletizing layers).
- The opening mechanism adopts servo-driven mechanism, and the case loading mechanism adopts Kuka robot, which is stable and reliable.
- Strong compatibility: Each adjustment part is equipped with an adjustment handwheel and a graduated scale.
- Functions such as fault alarm, product-missing alarm, case-absence alarm and jamming alarm.
Technical parameters
| Serial number |
Straight-line opening and sealing machine |
| 1 |
Package Size |
Length:(300~550)*Width: (200~400)*Height: (200~350)mm |
| 2 |
Packaging speed |
Robot speed 8 times/minute depending on the number of loading layers |
| 3 |
Power supply |
380V/50HZ |
| 4 |
Power (output) |
18KW (including robot power) |
| 5 |
Pressure and gas volume |
0.6Mpa Greater than or equal to 600L/min |
| 6 |
Equipment weight |
2200kg |
| 7 |
Overall dimensions |
4050x2300x1880mm (for reference only) |
Note: The above technical parameters can be customized according to customer requirements.
Certificate
Exhibition Show
Company Information
HIT Robot Group has reaped the research results from Harbin Institute of Technology (HIT) and focuses on the transformation of scientific and technological achievements in the fields of robotics, artificial intelligence, intelligent manufacturing, and Smart Factory. The team of about 1,200 talents have hammered out more than 1,000 patents, nurtured over 80 scientific and innovative enterprises, and developed at least 100 types of products in 20 categories.
Hefei premises are a hive of technology research and development, project incubation, manufacturing, and science dissemination. Sprawling on an area of 82 acres, the operation has occasioned 6 frontier research institutes including Industrial Robotics and System Research Institute, Artificial Intelligence Research Institute, and Intelligent Equipment Research Institute, which have spawned about 200 projects, over 300 patents and more than 300 scientists.
Hefei HRG Seelong Import & Export Group Co., Ltd. is the second-tier subsidiary of HRG. Its parent company, HRG Longyan Intelligent Equipment Co., Ltd, located in Hefei Intelligent Equipment Technology Park with high-tech industry clusters, is committed to the design and innovation of "Smart Factory" solutions, upmarket intelligent equipment, end-of-line packaging automation, integrated application of robotic material handling and palletizing systems, and other customized automation equipment for pharmaceutical, food, chemical, grain and oil, cosmetic and other industries.
Cooperated Companies
Related Products
After-Sales Services
We offer the Preventative Maintenance and After Sales Service. For we strongly feels about the importance of supporting our customers and the product solutions we provide. Consequently we offer comprehensive maintenance options to prevent equipment issues before they become problems. Also we offer one year warranty!
Installation Services:
Installation Services are available with all new machine purchases. We will provide the technical know how for your operation smooth transition and support for installing, debugging, operation of the machine, it will indicate you how to use this machine well.
Customization:
All machine in our factory can be customized depending on your requirements, We have successful experience design machines according to customer's requirement. The machine absorbing advanced technology in the world, is the new generation of the automatic packing machine. It has the characters like Omron PLC control, reasonable design, compact structure, beautiful appearance, stable and reliable performance, high filling accuracy, adaptability, simple operation, easy maintenance, cleaning and convenient.
Quality guarantee:
1. Each machine is manufactured by our professional workers.
2. Each machine with a strict inspection before out of storage.
3. Each machine use good quality electric elements.
4. After-sales service commitment: After one month, 3 months...We will have return visiting by phone or mail.
5. The warranty time is one year: Within Warranty period, if under the usage of instruction sheet, any product broken or damage, we will offer the repair service for free or replace for free, but clients pay for the freight from China to local place. If need our engineer go to help, clients need to pay for the freight of round-trip.
6. Beside the warranty days, we continue to provide life-long maintenance services.
FAQ
Q: Are you a factory or trading company?
A: HRG company is a factory who has rich experiences in food, drinks, medical and cosmetic industrials, we offer OEM services in the last over 10 years, and now we have our own brands and own designed machines for sale!
Q: How long need to ship the machines after order
A: All machines can be ready and shipped in 3 months after order!
Q: What's the payment you prefer?
A: Our standard payment terms are T/T with 30% deposits and balanced before shipment.
Q: Why should you choose our automatic machine?
A: We have been specialized in automatic machine for more then ten years, we have sold to and established friendly relationship with multinationals such as Pfizer, AstraZeneca, Sanofi, Daiichi Sankyo, Bayer, Santen, Unilever.
Q: Can you provide after-sale service?
A: Yes, sure. We have engineers available to service overseas.
Q: Can I visit your factory and send team for learning and inspect?
A: Yes, sure. We will do our best to teaching you how to use the machine.
Q: What is our advantages?
A: 1. Competitive price
2. Excellent technical support
3. Best service.
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