Pharmaceutical Automatic Blister Tablet Medicine Ampoule Vial Liquid Packing/Packaging Machine and Cartoning Machine Production Line Manufacturer
| Customization: | Available |
|---|---|
| After-sales Service: | Provide |
| Warranty: | Provide |
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Basic Info.
- Model NO.
- DPTL-350/420
- Automatic Grade
- Automatic
- Application
- Skin Care Products, Dairy Products, Medicine
- Type
- Blister Packing Machine
- Forming Species
- Hot Melt Sealing
- Forming Function
- Forming
- Driven Type
- Pneumatic
- Material Type
- Liquid
- Packaging
- Cartons
- Packaging Material
- Plastic
- Punching Speed
- 10--30 Cuts/Min
- Max. Forming Depth
- 25mm
- Max. Forming Area
- 345*150mm
- Power Supply
- 380V 50Hz
- Total Power
- 6kw
- Compressed Air
- 0.5~0.7MPa
- Transport Package
- Wooden Carton
- Specification
- 2100mm*930mm*1700mm
- Trademark
- HGDLY
- Origin
- China, Hefei
- HS Code
- 8422303090
Product Description
Products Description
Production
The plastic tray blister machine DPT420F is a new model developed by our company incorporating advanced domestic and foreign technologies. It is a high-tech product integrating mechanics, electronics, pneumatics and optics. The model features easily visible balcony design, easily-pulled-out drawer-type format module, fully servo drive, and machine body of all-aluminum, stainless steel and tempered glass. The machine is highly integrated with handy adjustment for different products and robotic loading. It is suitable for vials, ampoules, oral liquid and other products in daily chemical industry, electronics industry, and pharmaceutical industry.
The machine runs stably at 20-40 strokes per minute, and can reach 60 strokes/minute at maximum. It can be integrated with preceding equipment, or can be run semi-automatically by manual feeding. The end of line can be integrated with packaging equipment such as cartoning machine, bundling machine, cellophane overwrapping machine, shrink wrapping machine, and case packer. It is the best module for automated production lines.
Features
- State-of-the-art design to ensure stable and reasonable process.
- Equipment material: The base frame is welded with carbon steel. After aging treatment in the natural state for half a year to one year, the internal residual stress will be eliminated to ensure equipment assembly accuracy and smooth equipment operation.
- Processing accuracy: The key components of the equipment are processed using CNC machine tools and CNC machining centers to ensure processing accuracy and smooth operation of the equipment.
- World top brands for the key parts of the electrical components of the equipment (see the configuration list for specific configuration details) ensure the stability of the equipment's operation at high speed.
- Siemens touch screen human-machine interface displays parameters and faults, making operation easy and intuitive, troubleshooting fast and accurate.
- The equipment design is based on people-first principle and adopts user-friendly design in many places. The operating buttons use low voltage to control high voltage, leakage protection switches, door cover protection, and isolation transformers ensure the safety of both electrical components and operators.
- Overload protection systems for the whole machine, for the conveyor chain, for the leaflet folding mechanism, and for the pusher. When overload such as jamming occurs, the machine will automatically stop and the overload position will be displayed on the touch screen, reducing the impact on the equipment damage.
- The packaging procedure adopts the principle of product-first. When there is no product, there will be no leaflet feeding and no carton feeding, so as to ensure the rate of qualified products and reduce the wastage of packaging materials.
- When a different product is changed within a certain range, there is no need to replace the mold/format, but only simple adjustments are required.
- Fully servo-driven design makes commissioning and adjustment easy. Balcony design makes maintenance easy. The heating part will be disengaged during shutdown to avoid waste of packing materials. The servo traction has a photoelectric compensation function, making punching and cutting more precise.
Products Parameter
|
Model |
DPT420l-ZHJ300 |
|
|
Blister module |
Punching speed |
10--35 cuts/min |
|
Max. forming area |
415×240mm |
|
|
Stroke range |
standard≤60-150mm (customizable≤240mm) |
|
|
Scope of application |
vials, oral liquid, others on request |
|
|
Packaging machine |
PVC/PVDC Max.width:420mmthickness:0.15~0.50mm |
|
|
Max. forming depth |
25mm(customizable≤45mm) |
|
|
Heating power |
PVC pre-heating plates 2x5KW |
|
|
Power supply |
380V 50Hz |
|
|
Main motor power |
3.0KW |
|
|
Cooling water consumption |
tap water circular cooling/chiller |
|
|
Noise |
40-70dB |
|
|
Cartoner power |
Carton size(LxWxH) |
Max:210×108×65mm Min:70×33×17mm |
|
Leaflet size(LxW) |
(100-180)x(100-280)mm |
|
|
Leaflet quality |
60-65g/m2 |
|
|
Output |
150-300 cartons/min (depending on blister size) |
|
|
Motor power |
2.2KW |
|
|
Air pump |
Compressed air(MPa) |
0.5~0.8MPa |
|
Flow |
>0.2m2 |
|
|
Power supply |
380V 50Hz |
|
|
Motor frequency |
0-50Hz |
|
|
Dimensions(LxWxH) |
13300X1170X2100 |
|
|
Weight |
6800kg |
|
|
Total power |
19.6kw |
|
|
Max. air consumption |
500L/min |
|
|
Certificates |
ISO9001:2000;CE |
|
|
Warranty |
1 year |
|
| Name | model | Additional information | quantity |
| Industrial computer | TPC-1551T | 15 inches | 1 |
| PLC unit | 6ES7 515-2TM01-OABO | CPU1500T | 1 |
| Substation unit controller | 6ES7 155-6AA01-0BN0 | IM155-6 PN ST | 1 |
| DI extension | 6ES7131-6BH01-0BA0 | DI 16x24VDC ST | 6 |
| DQ extension | 6ES7132-6BH01-0BA0 | DQ 16x24VDC/0.5A ST | 5 |
| AQ extension | 6ES7135-6HB00-0DA1 | AQ2 U/I ST | 1 |
| TM Count module | 6ES7 138-6AA01-0BA0 | for high-speed counters | 1 |
| Memory card, 4 MB | 6ES7954-8LC03-0AA0 | Memory card, 4 MB | 1 |
| Type BU A0, push-in terminal | 6ES7193-6BP00-0DA0 | BU A0 type, 16 push-in terminals, 2 separate feed terminals (digital/analog, up to 24VDC/10A) | 4 |
| Type BU A0, push-in terminal | 6ES7193-6BP00-0BA0 | Type BU A0, 16 push-in terminals, 2 feed terminals connected via jumper (digital/analog, 24VDC/10A) | 9 |
| Frequency converter | 6SL3210-1PE21-1UL0 | G120 power module PM240-2 4KW 3AC 380V | 1 |
| 6SL3244-0BB12-1FA0 | SINAMICS G120 Control Unit CU240E-2 PN 6DI/3DO/2AI/2AO | 1 | |
| S210 series servo system | 6SL3210-5FB10-8UF0 | driver | 1 |
| 1FL6042-2AF21-1AA1 | motor | 1 | |
| 6FX3002-5CK01-1BA0 | Power cable | 1 | |
| 6FX3002-2CT20-1BA0 | Encoder cable | 1 | |
| V90 servo | 6SL3210-5FE11-5UF0 | driver | 1 |
| 1FL6064-1AC61-2LA1 | motor | 1 | |
| 6FX3002-2DB10-1AH0 | Power cable | 1 | |
| 6FX3002-5CL12-1AH0 | Encoder cable | 1 | |
| V90 servo | 6SL3210-5FE12-0UF0 | driver | 2 |
| 1FL6067-1AC61-2LA1 | motor | 2 | |
| 6FX3002-5CL12-1AH0 | Power cable | 2 | |
| 6FX3002-2DB10-1AH0 | Encoder cable | 2 | |
| V90 servo | 6SL3210-5FB10-4UF1 | driver | 1 |
| 1FL6034-2AF21-1LA1 | motor | 1 | |
| 6FX3002-5CK01-1BA0 | Power cable | 1 | |
| 6FX3002-2DB20-1BA0 | Encoder cable | 1 | |
| V90 servo | 6SL3210-5FB10-4UF1 | driver | 1 |
| 1FL6034-2AF21-1AA1 | motor | 1 | |
| 6FX3002-5CK01-1BA0 | Power cable | 1 | |
| 6FX3002-2CT20-1BA0 | Encoder cable | 1 | |
| Encoder | E6C2-CWZ5B | 2000P/R | 1 |
| Encoder coupling | E69-C06B | 1 | |
| Solid state relay | G3PE-215B | 15A | 4 |
| IO solid state relay | G3R-IDZR1SN | 7 | |
| Intermediate relay | G2R-1-SN | Coil | 54 |
| P2RF-05-E | Base | 54 | |
| Intermediate relay | G2R-2-SN | Coil | 2 |
| P2RF-08-E | Base | 2 | |
| Temperature Controller | DTME08 | 1 | |
| Temperature controller module | DTM-BDR | 1 | |
| Power socket module | TO71 | 2 | |
| Warning light | D022-P-3000 | 1 | |
| Phase sequence protector | RD6-W | 1 | |
| Industrial switch | ZRS208-D | Gigabit 8 ports | 1 |
| Frequency converter | ATV12H075M2 | 2 | |
| Molded case circuit breaker | NSX 100 | 100A | 1 |
| Switching power supply | ABL2REM24150K | 350W | 1 |
| Motor circuit breaker | GV2-PM10C | 2 | |
| Motor circuit breaker auxiliary contact | GVAE11 | 2 | |
| MCB | EA9AN1C16 | 1P 16A | 4 |
| MCB | EA9AN1C10 | 1P 10A | 6 |
| MCB | EA9AN1C6 | 1P 6A | 5 |
| MCB | EA9AN3C16 | 3P 16A | 3 |
| MCB | EA9AN3C10 | 3P 10A | 1 |
| MCB | EA9AN3C6 | 3P 6A | 1 |
| DC circuit breaker | A9N22405 | 1P D16A | 1 |
| AC contactor | LC1N1210M5N | 9A | 2 |
| Illuminated button | ZB2BW33C+ZB2BWB31C | Green self-resetting button with light | 1 |
| Illuminated button | ZB2BW34C+ZB2BWB41C | Red self-resetting button with light | 1 |
| Illuminated button | ZB2BW35C+ZB2BWB51C | Yellow self-resetting illuminated button | 1 |
| Mushroom button | ZB2BS54C+ZB2BZ102C | Emergency stop button + normally closed contact base | 2 |
| Emergency stop protective cover | ZB2BZ1605C | 2 | |
| 2 position selector switch | ZB2BD2C+ZB2BZ101C | 2-position selector switch head + normally open contact base | 6 |
| Pressure Sensor | DP-102A-EP | 2 | |
| Blowing fan | G15050HA2BL | 2 | |
| Copper row | 10 people | 1 | |
| Remote control switch | 1 | ||
| Proximity switch | E2B-M12KN05-WZ-B1 | M12 | 11 |
| Proximity switch | E2B-S08KN04-MC-B1 | M8 | 7 |
| Reflected photoelectricity | GL6-P1111 | 1 | |
| Laser Optoelectronics | GTB6L-P1211 | 1 | |
| Mini Optoelectronics | GTB2F-P1131 | 1 | |
| Fluorescence sensor | LUTM-UP81162P | 1 | |
| Background suppression photoelectric | GTB6-P1212 | 5 | |
| Suppression photoelectric without background | GTE6-P1211 | 2 | |
| Reflected photoelectricity | WL12L-2B530+PL10F | Detect transparent objects at long distances | 2 |
| Photoelectric switch | WTV2S-2P3120 | Detect transparent objects at close range | 1 |
2. The electrical cabinet configuration and touch screen are shown in the figures below:
Description: The entire system PLC and touch screen realize control between the host and the devices through IP/TCP Ethernet communication, and the pulse bus method controls the data exchange between the servo amplifier and the host. All of them have the characteristics of rapid response, safety and efficiency, ensuring the equipment's safe, stable and high-speed operation.
Certificates
Exhibition
Company Information
Hefei premises are a hive of technology research and development, project incubation, manufacturing, and science dissemination. Sprawling on an area of 82 acres, the operation has occasioned 6 frontier research institutes including Industrial Robotics and System Research Institute, Artificial Intelligence Research Institute, and Intelligent Equipment Research Institute, which have spawned about 200 projects, over 300 patents and more than 300 scientists.
Cooperated Companies
Related Products
After-Sales Services
We offer the Preventative Maintenance and After Sales Service. For we strongly feels about the importance of supporting our customers and the product solutions we provide. Consequently we offer comprehensive maintenance options to prevent equipment issues before they become problems. Also we offer one year warranty!
Installation Services:
Installation Services are available with all new machine purchases. We will provide the technical know how for your operation smooth transition and support for installing, debugging, operation of the machine, it will indicate you how to use this machine well.
Customization:
All machine in our factory can be customized depending on your requirements, We have successful experience design machines according to customer's requirement. The machine absorbing advanced technology in the world, is the new generation of the automatic packing machine. It has the characters like Omron PLC control, reasonable design, compact structure, beautiful appearance, stable and reliable performance, high filling accuracy, adaptability, simple operation, easy maintenance, cleaning and convenient.
Quality guarantee:
1. Each machine is manufactured by our professional workers.
2. Each machine with a strict inspection before out of storage.
3. Each machine use good quality electric elements.
4. After-sales service commitment: After one month, 3 months...We will have return visiting by phone or mail.
5. The warranty time is one year: Within Warranty period, if under the usage of instruction sheet, any product broken or damage, we will offer the repair service for free or replace for free, but clients pay for the freight from China to local place. If need our engineer go to help, clients need to pay for the freight of round-trip.
6. Beside the warranty days, we continue to provide life-long maintenance services.
FAQ
Q: Are you a factory or trading company?
A: HRG company is a factory who has rich experiences in food, drinks, medical and cosmetic industrials, we offer OEM services in the last over 10 years, and now we have our own brands and own designed machines for sale!
Q: How long need to ship the machines after order
A: All machines can be ready and shipped in 3 months after order!
Q: What's the payment you prefer?
A: Our standard payment terms are T/T with 30% deposits and balanced before shipment.
Q: Why should you choose our automatic machine?
A: We have been specialized in automatic machine for more then ten years, we have sold to and established friendly relationship with multinationals such as Pfizer, AstraZeneca, Sanofi, Daiichi Sankyo, Bayer, Santen, Unilever.
Q: Can you provide after-sale service?
A: Yes, sure. We have engineers available to service overseas.
Q: Can I visit your factory and send team for learning and inspect?
A: Yes, sure. We will do our best to teaching you how to use the machine.
Q: What is our advantages?
A: 1. Competitive price
2. Excellent technical support
3. Best service.
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