Automatic Plastic Tray Loading Blister Laminating Cartoning Packing Production Line for Medicine/Cosmetic

• After-sales Service: Provide
• Warranty: 1 Year
• Automatic Grade: Automatic
• Application: Cosmetics, Drinks, Skin Care Products, Dairy Products, Hair Care Products, Oil, Tea, Snack
• Type: Filling and Sealing Machine
• Forming Species: Blister/Cartoning Machine
• Forming Function: Forming, Filling, Seal
• Driven Type: Pneumatic
• Material Type: Solid
• Packaging: Cartons
• Packaging Material: Composite Materials
• Output: 150~260 Cartons/Min(Bottle)
• Main Motor Power: 2.2kw
• Compressed Air: 0.6~0.8MPa
• Power Supply: 380V/50Hz
• Total Power: 4kw
• Noise: Less 75dB
• Transport Package: Wooden Carton
• Specification: 2000x800x1800mm
• Trademark: HGDLY
• Origin: China, Hefei
• HS Code: 8422303090
• Production Capacity: 200pieces/Year

Product Description

Products Description
Production
The plastic tray blister machine DPT420F is a new model developed by our company incorporating advanced domestic and foreign technologies. It is a high-tech product integrating mechanics, electronics, pneumatics and optics. The model features easily visible balcony design, easily-pulled-out drawer-type format module, fully servo drive, and machine body of all-aluminum, stainless steel and tempered glass. The machine is highly integrated with handy adjustment for different products and robotic loading. It is suitable for vials, ampoules, oral liquid and other products in daily chemical industry, electronics industry, and pharmaceutical industry.
The machine runs stably at 20-40 strokes per minute, and can reach 60 strokes/minute at maximum. It can be integrated with preceding equipment, or can be run semi-automatically by manual feeding. The end of line can be integrated with packaging equipment such as cartoning machine, bundling machine, cellophane overwrapping machine, shrink wrapping machine, and case packer. It is the best module for automated production lines.
Features

1. State-of-the-art design to ensure stable and reasonable process.
2. Equipment material: The base frame is welded with carbon steel. After aging treatment in the natural state for half a year to one year, the internal residual stress will be eliminated to ensure equipment assembly accuracy and smooth equipment operation.
3. Processing accuracy: The key components of the equipment are processed using CNC machine tools and CNC machining centers to ensure processing accuracy and smooth operation of the equipment.
4. World top brands for the key parts of the electrical components of the equipment (see the configuration list for specific configuration details) ensure the stability of the equipment's operation at high speed.
5. Siemens touch screen human-machine interface displays parameters and faults, making operation easy and intuitive, troubleshooting fast and accurate.
6. The equipment design is based on people-first principle and adopts user-friendly design in many places. The operating buttons use low voltage to control high voltage, leakage protection switches, door cover protection, and isolation transformers ensure the safety of both electrical components and operators.
7. Overload protection systems for the whole machine, for the conveyor chain, for the leaflet folding mechanism, and for the pusher. When overload such as jamming occurs, the machine will automatically stop and the overload position will be displayed on the touch screen, reducing the impact on the equipment damage.
8. The packaging procedure adopts the principle of product-first. When there is no product, there will be no leaflet feeding and no carton feeding, so as to ensure the rate of qualified products and reduce the wastage of packaging materials.
9. When a different product is changed within a certain range, there is no need to replace the mold/format, but only simple adjustments are required.
10. Fully servo-driven design makes commissioning and adjustment easy. Balcony design makes maintenance easy. The heating part will be disengaged during shutdown to avoid waste of packing materials. The servo traction has a photoelectric compensation function, making punching and cutting more precise.

 
Products Parameter

Model		DPT420l-ZHJ300
Blister module	Punching speed	10--35 cuts/min
	Max. forming area	415×240mm
	Stroke range	standard≤60-150mm     (customizable≤240mm)
	Scope of application	vials, oral liquid, others on request
	Packaging machine	PVC/PVDC Max.width:420mmthickness:0.15~0.50mm
	Max. forming depth	25mm(customizable≤45mm)
	Heating power	PVC pre-heating plates 2x5KW
	Power supply	380V  50Hz
	Main motor power	3.0KW
	Cooling water consumption	tap water circular cooling/chiller
	Noise	40-70dB
Cartoner power	Carton size(LxWxH)	Max:210×108×65mm Min:70×33×17mm
	Leaflet size(LxW)	(100-180)x(100-280)mm
	Leaflet quality	60-65g/m2
	Output	150-300 cartons/min (depending on blister size)
	Motor power	2.2KW
Air pump	Compressed air(MPa)	0.5~0.8MPa
	Flow	>0.2m2
Power supply		380V  50Hz
Motor frequency		0-50Hz
Dimensions(LxWxH)		13300X1170X2100
Weight		6800kg
Total power		19.6kw
Max. air consumption		500L/min
Certificates		ISO9001:2000;CE
Warranty		1 year

 

Electrical configuration list

Name	model	Additional information	quantity
Industrial computer	TPC-1551T	15 inches	1
PLC unit	6ES7 515-2TM01-OABO	CPU1500T	1
Substation unit controller	6ES7 155-6AA01-0BN0	IM155-6 PN ST	1
DI extension	6ES7131-6BH01-0BA0	DI 16x24VDC ST	6
DQ extension	6ES7132-6BH01-0BA0	DQ 16x24VDC/0.5A ST	5
AQ extension	6ES7135-6HB00-0DA1	AQ2 U/I ST	1
TM Count module	6ES7 138-6AA01-0BA0	for high-speed counters	1
Memory card, 4 MB	6ES7954-8LC03-0AA0	Memory card, 4 MB	1
Type BU A0, push-in terminal	6ES7193-6BP00-0DA0	BU A0 type, 16 push-in terminals, 2 separate feed terminals (digital/analog, up to 24VDC/10A)	4
Type BU A0, push-in terminal	6ES7193-6BP00-0BA0	Type BU A0, 16 push-in terminals, 2 feed terminals connected via jumper (digital/analog, 24VDC/10A)	9
Frequency converter	6SL3210-1PE21-1UL0	G120 power module PM240-2 4KW 3AC 380V	1
	6SL3244-0BB12-1FA0	SINAMICS G120 Control Unit CU240E-2 PN 6DI/3DO/2AI/2AO	1
S210 series servo system	6SL3210-5FB10-8UF0	driver	1
	1FL6042-2AF21-1AA1	motor	1
	6FX3002-5CK01-1BA0	Power cable	1
	6FX3002-2CT20-1BA0	Encoder cable	1
V90 servo	6SL3210-5FE11-5UF0	driver	1
	1FL6064-1AC61-2LA1	motor	1
	6FX3002-2DB10-1AH0	Power cable	1
	6FX3002-5CL12-1AH0	Encoder cable	1
V90 servo	6SL3210-5FE12-0UF0	driver	2
	1FL6067-1AC61-2LA1	motor	2
	6FX3002-5CL12-1AH0	Power cable	2
	6FX3002-2DB10-1AH0	Encoder cable	2
V90 servo	6SL3210-5FB10-4UF1	driver	1
	1FL6034-2AF21-1LA1	motor	1
	6FX3002-5CK01-1BA0	Power cable	1
	6FX3002-2DB20-1BA0	Encoder cable	1
V90 servo	6SL3210-5FB10-4UF1	driver	1
	1FL6034-2AF21-1AA1	motor	1
	6FX3002-5CK01-1BA0	Power cable	1
	6FX3002-2CT20-1BA0	Encoder cable	1
Encoder	E6C2-CWZ5B	2000P/R	1
Encoder coupling	E69-C06B		1
Solid state relay	G3PE-215B	15A	4
IO solid state relay	G3R-IDZR1SN		7
Intermediate relay	G2R-1-SN	Coil	54
	P2RF-05-E	Base	54
Intermediate relay	G2R-2-SN	Coil	2
	P2RF-08-E	Base	2
Temperature Controller	DTME08		1
Temperature controller module	DTM-BDR		1
Power socket module	TO71		2
Warning light	D022-P-3000		1
Phase sequence protector	RD6-W		1
Industrial switch	ZRS208-D	Gigabit 8 ports	1
Frequency converter	ATV12H075M2		2
Molded case circuit breaker	NSX 100	100A	1
Switching power supply	ABL2REM24150K	350W	1
Motor circuit breaker	GV2-PM10C		2
Motor circuit breaker auxiliary contact	GVAE11		2
MCB	EA9AN1C16	1P 16A	4
MCB	EA9AN1C10	1P 10A	6
MCB	EA9AN1C6	1P 6A	5
MCB	EA9AN3C16	3P 16A	3
MCB	EA9AN3C10	3P 10A	1
MCB	EA9AN3C6	3P 6A	1
DC circuit breaker	A9N22405	1P D16A	1
AC contactor	LC1N1210M5N	9A	2
Illuminated button	ZB2BW33C+ZB2BWB31C	Green self-resetting button with light	1
Illuminated button	ZB2BW34C+ZB2BWB41C	Red self-resetting button with light	1
Illuminated button	ZB2BW35C+ZB2BWB51C	Yellow self-resetting illuminated button	1
Mushroom button	ZB2BS54C+ZB2BZ102C	Emergency stop button + normally closed contact base	2
Emergency stop protective cover	ZB2BZ1605C		2
2 position selector switch	ZB2BD2C+ZB2BZ101C	2-position selector switch head + normally open contact base	6
Pressure Sensor	DP-102A-EP		2
Blowing fan	G15050HA2BL		2
Copper row	10 people		1
Remote control switch			1
Proximity switch	E2B-M12KN05-WZ-B1	M12	11
Proximity switch	E2B-S08KN04-MC-B1	M8	7
Reflected photoelectricity	GL6-P1111		1
Laser Optoelectronics	GTB6L-P1211		1
Mini Optoelectronics	GTB2F-P1131		1
Fluorescence sensor	LUTM-UP81162P		1
Background suppression photoelectric	GTB6-P1212		5
Suppression photoelectric without background	GTE6-P1211		2
Reflected photoelectricity	WL12L-2B530+PL10F	Detect transparent objects at long distances	2
Photoelectric switch	WTV2S-2P3120	Detect transparent objects at close range	1

 

Control System

1. The complete set of electrical control system Siemens PLC system (S7-1 5 00 series PLC/Siemens KTP series HMI) realizes automatic integrated control from parameters, operation, management and summary. It has the advantages of high level of automation, fast processing, simple operation, and convenient problem solving.
2. The electrical cabinet configuration and touch screen are shown in the figures below:

Description: The entire system PLC and touch screen realize control between the host and the devices through IP/TCP Ethernet communication, and the pulse bus method controls the data exchange between the servo amplifier and the host. All of them have the characteristics of rapid response, safety and efficiency, ensuring the equipment's safe, stable and high-speed operation.

Certificates


Exhibition

Company Information

HIT Robot Group has reaped the research results from Harbin Institute of Technology (HIT) and focuses on the transformation of scientific and technological achievements in the fields of robotics, artificial intelligence, intelligent manufacturing, and Smart Factory. The team of about 1,200 talents have hammered out more than 1,000 patents, nurtured over 80 scientific and innovative enterprises, and developed at least 100 types of products in 20 categories.
Hefei premises are a hive of technology research and development, project incubation, manufacturing, and science dissemination. Sprawling on an area of 82 acres, the operation has occasioned 6 frontier research institutes including Industrial Robotics and System Research Institute, Artificial Intelligence Research Institute, and Intelligent Equipment Research Institute, which have spawned about 200 projects, over 300 patents and more than 300 scientists. 

Hefei HRG Seelong Import & Export Group Co., Ltd. is the second-tier subsidiary of HRG. Its parent company, HRG Longyan Intelligent Equipment Co., Ltd, located in Hefei Intelligent Equipment Technology Park with high-tech industry clusters, is committed to the design and innovation of "Smart Factory" solutions, upmarket intelligent equipment, end-of-line packaging automation, integrated application of robotic material handling and palletizing systems, and other customized automation equipment for pharmaceutical, food, chemical, grain and oil, cosmetic and other industries. 

 

Cooperated Companies


Related Products

After-Sales Services
We offer the Preventative Maintenance and After Sales Service. For we strongly feels about the importance of supporting our customers and the product solutions we provide. Consequently we offer comprehensive maintenance options to prevent equipment issues before they become problems. Also we offer one year warranty! 

Installation Services: 
Installation Services are available with all new machine purchases. We will provide the technical know how for your operation smooth transition and support for installing, debugging, operation of the machine, it will indicate you how to use this machine well. 

Customization: 
All machine in our factory can be customized depending on your requirements, We have successful experience design machines according to customer's requirement. The machine absorbing advanced technology in the world, is the new generation of the automatic packing machine. It has the characters like Omron PLC control, reasonable design, compact structure, beautiful appearance, stable and reliable performance, high filling accuracy, adaptability, simple operation, easy maintenance, cleaning and convenient. 

Quality guarantee: 
1. Each machine is manufactured by our professional workers. 
2. Each machine with a strict inspection before out of storage. 
3. Each machine use good quality electric elements. 
4. After-sales service commitment: After one month, 3 months...We will have return visiting by phone or mail. 
5. The warranty time is one year: Within Warranty period, if under the usage of instruction sheet, any product broken or damage, we will offer the repair service for free or replace for free, but clients pay for the freight from China to local place. If need our engineer go to help, clients need to pay for the freight of round-trip. 
6. Beside the warranty days, we continue to provide life-long maintenance services. 

FAQ
Q: Are you a factory or trading company? 
A: HRG company is a factory who has rich experiences in food, drinks, medical and cosmetic industrials, we offer OEM services in the last over 10 years, and now we have our own brands and own designed machines for sale! 

Q: How long need to ship the machines after order
A: All machines can be ready and shipped in 3 months after order! 

Q: What's the payment you prefer? 
A: Our standard payment terms are T/T with 30% deposits and balanced before shipment. 

Q: Why should you choose our automatic machine? 
A: We have been specialized in automatic machine for more then ten years, we have sold to and established friendly relationship with multinationals such as Pfizer, AstraZeneca, Sanofi, Daiichi Sankyo, Bayer, Santen, Unilever.

Q: Can you provide after-sale service? 
A: Yes, sure. We have engineers available to service overseas. 

Q: Can I visit your factory and send team for learning and inspect? 
A: Yes, sure. We will do our best to teaching you how to use the machine. 

Q: What is our advantages? 
A: 1. Competitive price
2. Excellent technical support
3. Best service.